Supermarket (pull system)

A supermarket is a location holding a predetermined standard inventory that supplies downstream processes. It is normally placed near the supplying process so that process can see customer usage and requirements. Each item has a fixed location from which a material handler withdraws the exact amounts needed downstream, and the removal triggers a signal to make more, such as a kanban card or an empty bin, which the handler carries back to the supplying process.

Source checked2/2 values · 2026-10-25System

Specification

1 source
Kindsystem
OriginToyota (first installed 1953 in Toyota City)

Study notes

  • Toyota installed its first supermarket in 1953 in the machine shop of its main plant in Toyota City (Ohno 1988, p. 27).
  • Taiichi Ohno took the idea from photographs of American supermarkets showing goods arrayed on shelves by specific location for withdrawal by customers (Ohno and Mito 1988, p. 16).
  • Supermarkets are ordinarily located near the supplying process so that process can see customer usage and requirements.
  • The make-more signal can be a kanban card or an empty bin.
  • The document cross-references Fill-Up System, Kanban, Material Handling and Pull Production; none of these has a matching reference id.
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