Manufacturing cell

A manufacturing cell places the processing steps for a product immediately adjacent to each other so that parts, documents and similar items move through the complete sequence in nearly continuous flow, one at a time or in small batches. A U shape is common because it shortens walking distance and lets the same operator perform the first and last steps, which helps hold work pace and smooth flow. The number of operators in a cell changes as demand changes.

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Specification

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Study notes

  • Layout keeps processing steps for a product immediately adjacent to each other so parts and documents flow in nearly continuous flow, one at a time or in small maintained batches.
  • A U-shaped layout is common: it minimizes walking distance and allows different combinations of work tasks for operators.
  • Because the number of operators in a cell changes with demand, the layout must support recombining work tasks.
  • A U shape lets the same operator perform the first and last steps of the process, which helps maintain work pace and smooth flow.
  • Many companies use the terms cell and line interchangeably.
  • One school of thought favours right-to-left material flow relative to the operator because most people are right handed; many efficient processes flow left and many flow right, so direction is evaluated case by case.
  • The document refers to Continuous Flow, Operator Balance Chart and Standardized Work as related topics.
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